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MES Modernization for Health Science Leader

Modernizing Legacy MES for a Global Health Science Leader

The Challenge

An industry leader in nutrition and health science needed to modernize operations across eight production lines. Their outdated, custom MES system posed challenges such as:

  • Limited scalability and functionality
  • Increasing maintenance overhead
  • Risk of production disruptions during the transition
  • Integration complexity across 36 PLCs

The Solution

We deployed a phased MES rollout featuring:

  • Two MES instances separating health science and beverage production
  • AVEVA System Platform and InTouch visualization for intuitive operator control
  • Ten modular MES features, including Recipe Management, Manufacturing Monitoring, and Production Scheduling
  • A standardized code base to ensure consistent functionality across all lines

The Results

  • Fully transitioned with zero additional downtime
  • Reliable, maintainable software supported by internal teams
  • Modular architecture allowing future enhancements
  • Standardized functionality improving operational consistency across all lines

Published:

May 21, 2025

Category:

Technology

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[Replacing a Legacy Planning Tool with a Purpose-Built MES Module](/content/portfolio/replacing-a-legacy-planning-tool/ "Replacing a Legacy Planning Tool with a Purpose-Built MES Module"/index.html) Mar 10, 2026

From Paper to Digital May 21, 2025

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